If damage to the intrusion beam is found during repair, what should be done according to proper procedures?

When damage to the intrusion beam is discovered during the repair process, the appropriate procedure is to submit a supplement for a new beam. The intrusion beam plays a critical role in the structural integrity of the vehicle, particularly in terms of safety and crash protection. If the beam is damaged, it may compromise the vehicle's ability to perform safely in the event of an accident.

Subsequent repairs should ensure that all components meet agency standards and manufacturer specifications, maintaining the original safety features of the vehicle. Submitting a supplement allows for proper documentation and authorization for replacement parts, ensuring compliance with insurance claims and repair processes. It underscores the importance of addressing all aspects of a vehicle's structural integrity rather than making superficial repairs that could pose safety risks in the future. This approach helps guarantee that the vehicle is restored to its pre-accident condition in terms of both function and safety.